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The advantages of the spray lining procedure are:

  • Can be applied almost independently of the nominal size and length of the section of the sewer;
  • Coating possible on concrete, vitrified clay, asbestos cement, steel, cast iron and brickwork (limited);
  • Besides cement grout, also plastics-modified cement grouts can be used with suitable machine modifications;
  • Achievement of higher mortar densities and strengths compared to the displacement process;
  • Layer …

The CSL Polyspray process was developed in England in 1984 for the coating of sewers in the nominal size range of DN 225 to DN 1000 [FI-Costa].

The spray lining machine consists of three main elements:

  • Mixing chamber;
  • Gelling section;
  • Rotary spray head with drive motor.

The two components of the polyurethane resin are pumped separately up to the mixing chamber and are there mixed intensively by an integrated plastics static mixer.

Between the mixing …

The leak tightness test in the laboratory is used to check whether the cured composite of the CIPP liner is leak tight and does not contain any defects (according to APS test guideline, ZTV material test, DWA-A 143-3).

Leak tightness test (with water):

  • Cut into internal membrane, if not an integral part of the CIPP liner; remove external membrane, if present
  • Apply test medium (red coloured water) to the inside of the sample
  • Apply 0.5 bar negative …

The damaged areas repaired by robot systems must be permanently tight, stable and resistant to the physical, chemical, biological and biochemical attacks to be expected in the respective section in accordance with the generally accepted rules of technology. In order to guarantee these requirements, in addition to professional planning, execution and implementation of the repair work using robots, appropriate quality assurance is also necessary [DWAM143-…

Prior to the use of injection systems, the repair area must be milled to create a sufficient adhesive bond. The principle illustrations show the required milling patterns for a connection with and without CIPP-liner.

(Image: Milling picture - left: Milling pattern for lateral connection repair; right: Milling pattern for lateral connection to CIPP-liner)

Jul 08, 2014

Article

Lena Zemke

Pilot project with CIPP technology of SEKISUI SPR in Shumen, Bulgaria - The challenges often involved in drinking water rehabilitation projects are the available time window, residual flow capacity after the rehabilitation, diameter and length to be renewed. Other factors are the capacity to negotiate bends and local contruction site conditions.

Nov 21, 2012

News

Lena Zemke

Often, in addition to cost considerations, site conditions can make open construction impossible. For the rehabilitation of the three 900 mm circulation lines at the Berliner Wasserbetriebe treatment plant in Berlin-Ruhleben, Germany, the constant hydraulic strain of the pipes prompted a decision for trenchless rehabilitation.

Mar 15, 2013

News

Lena Zemke

When the town of Kety in Poland needed to rehabilitate sections of two egg-profile sewer lines with large diameters in late summer 2012, SPR Europe was able to offer the town the perfect solution with its spiral-wound pipe method. With controlled live flow, it took 10 weeks to line the 425 metres of DN1000/1720 and 93 metres of DN1400/2100 concrete pipe with the SPR™ liner.

Mar 27, 2013

News

Lena Zemke

The Close-Fit method has existed for 20 years now as an alternative to other trenchless pipe rehabilitation technologies, such as CIPP or spiral-wound pipelining. With the pipe-in-pipe method, pressure pipes as well as gravity pipes of various diameters and lengths can be rehabilitated cost-efficiently and quickly, extending the service life of the pipes by at least 50 years.

Jun 05, 2013

News

Mike Vellano

Inland Pipe Rehabilitation (IPR), the nation’s largest privately owned trenchless infrastructure solutions provider, recently installed Cured-In-Place Pipe (CIPP) to renew more than 1600 ft. of water lines serving a North Dallas suburb water treatment plant. IPR installed its unique pressure pipe renewal system provided by RS Technik using Dow custom formulated resins.

Nov 30, 2023

Course

Lining methods for the renovation of sewers and pipes represent the largest group of renovation methods. In the case of the lining processes self-supporting full linings of sewers are produced on the basis of prefabricated pipes, locally manufactured pipes and locally manufactured and hardening pipes. The subject of this course is "Lining with Cured-In-Place Pipes (CIPP)" and " Lining with Spirally-Wound Pipes". In addition to the description of the procedure and process, the course deals in particular with the areas and limits of application, advantages and disadvantages as well as possible remediation errors and quality assurance options. The course contains didactically prepared expert knowlege in 5 modules: • Lining with Cured-In-Place Pipes (CIPP) - basics • Lining with Cured-In-Place Pipes (CIPP) - Processes • Lining with Cured-In-Place Pipes (CIPP) - Details on the Installation of UV Cured-In-Place Pipes • Lining with Cured-In-Place Pipes (CIPP) - final work, acceptance, renovation defects • Lining with Spirally-Wound Pipes with Stationary Winding Machine without Reinforcement made of Metal or Plastic
(Image: Derusting of a corroded reinforcing steel) (Image: Reinforcing steel with applied corrosion protection)
(Image: Concrete repair system - corrosion protection of the reinforcement) (Image: Concrete repair system - adhesion bridge)
(Image: Concrete repair system - smoothing cement) (Image: Concrete repair system - coating)

The concretes and grouts, called repair grouts in the following, are constituents of so-called concrete rehabilitation …

The lecture "Lining with site manufactured pipes" deals with the method variants and the application areas of lining with spirally-wound pipes.

According to EN 752-5 [DINEN752-5:1995], renovation is understood to be measures aimed at improving the current functionality of sewage pipes and sewers under full or partial inclusion of their original substance.

The measures used for carrying this out are :

  • Coating processes and
  • Lining processes .
(Image: Damages)
(Image: Distribution of the lining processes)

Full linings serve the purpose of replacing or enhancing the resistance properties to physical, chemical, biochemical and/or biological attacks, for hindering the renewed formation of incrustations, for replacing and/or increasing the static bearing capacity as well as the leaktightness.

(Image: Structural calculation)
(Image: Leaktightness)

Lining processes are differentiated as follows

  • lining with pipes and
  • Lining with installed individual elements (segmental lining process) in the form of
    • Partial segmental lining of the invert region or the gas space and
    • Full segmental lining

Lining with pipes

(Image: Lining with prefabricated pipes) (Image: Lining with site manufactured pipes) (Image: Lining with site manufactured and hardened pipes)

Segmental lining

(Image: Segmental lining)

The lining with pipes is understood to be, similar to (not found),the creation of self-supporting full lining of sewer sections based on

  • Prefabricated pipes;
  • Site manufactured pipes; and
  • Site manufactured and hardened pipes.

(Image: Depiction of the lining with site manufactured pipes (spiral lining process) using the RIB-LOC-Relining-System as an example with reference to [FI-RIBLOb] - Sketch of principle [Image: S&P GmbH]) (Image: Insertion of …

(Image: PVC-profile PVC HI type 1 - cross section)
(Image: Winding of pipe)

On-site production of a self-supporting lining pipe or of one that is capable of bearing a static load either when placed into the pipeline to be rehabilitated or within this pipeline.

One distinguishes between the following groups of processes :

  • Lining with site manufactured pipes with annular space; and
  • Lining with in site manufactured pipes without annular space.

Both …

RIB-LOC-Relining-System

(Image: Depiction of the lining with site manufactured pipes (spiral lining process) using the RIB-LOC-Relining-System as an example with reference to [FI-RIBLOb] - Sketch of principle [Image: S&P GmbH])

SPR process

(Image: Spiral lining process RotaLoc with reference to [FI-RIBLOa] [Image: S&P GmbH] - Sketch of principle)

The worldwide patented RIB-LOC-Relining system, referred to RIB-LOC-Sliplining in the following, was developed in 1984 in Australia (Australian Patents 527 417 and 530 251) [ATVA115b].

In this system, a special plastics rib profile (RIB-LOC profile) is formed with the aid of a hydraulically working winding machine in the manhole into a circular pipe whose outside diameter is approx. 10 % smaller than the sewer section to be rehabilitated and is continuously …